Cool Flame series XDF dual fuel excess air burners are nozzle mixing oil or gas units designed for up to 350% excess air or ''on-ratio'' firing. A unique stepped tunnel design produces excellent flame stability at all firing rates. All sizes are designed for turndown of ten to one ''on-ratio'' with 16 oz. combustion air pressure. Pressure balancing of gas zero governors and oil-air ratio regulators provide constant fuel to air mixes for ''on-ratio'' firing over the turndown range. The burner is designed for sealed firing in positive, neutral or negative pressure combustion chambers.
EXCESS AIR OPERATION
High speed heat transfer will occur in convection systems with maximum turbulence and scrubbing action of the hot gases against the work pieces. High discharge velocities from burners increases furnace hot gas circulation and promotes rapid heat transfer. Shorter firing cycles and lower fuel consumption result from better temperature uniformity requiring less soak time. ''On-ratio'' firing systems can produce the required velocities on high fire but drop to 10% to 15% of this velocity on low fire. Excess air systems use a constant air flow and ''on-ratio'' combustion at high fire. Only the fuel flow is varied for heat input turndown. The total volume of hot gases and velocity remains nearly constant at all firing rates. Furnace pressures, turbulence and heat transfer rates are uniform. Excess Air Burners are variable temperature air heaters. At high fire flame temperatures may be 2500?F or higher. As fuel only is decreased, exit gas temperatures drop to as low as 1200?F with 350% excess air.
ORDERING INFO
With Standard Refractory less Jacket 3000°F
With Hi-Temperature Refractory Less Jacket 3300°F
With Alloy Jacket & Standard Refractory 3000°F
With Alloy Jacket & Hi-Temperature Refractory 3300°F
With Short Alloy Jacket & Standard Refractory 3000°F
With Short Alloy Jacket & Hi-Temperature Refractory 3300°F
FEATURES
Burns all fuel gases or light oils
Nozzle mix design for ''on-ratio'' control or excess air
350% excess air all sizes on gas or oil
Turndown 10:1 on ratio with single air valve control
Excellent flame stability instant lighting with either fuel
Sealed construction for back pressure firing to 10 psig
Pilot, flame rod and U.V. scanner mountings in tapped holes
Unique stepped tunnel design
Patented atomization
Simplified construction - no moving parts
CAPACITY TABLE - ON RATIO FIRING
16 osi AIR
24 osi AIR
Catalog Number
Air Pipe Sizes
Atomizing
Air Flow CFH*
Oil Flow GPH
Combustion
Air Flow CFH
Gas Input
1000's BTU/hr.
Atomizing
Air Flow CFH
Oil Flow GPH
Combustion
Air Flow CFH
Gas Input
1000's BTU/hr.
16 XDF
2"
700
5
6300
630
850
6
7800
780
24 XDF
3"
1400
10
12600
1260
1700
12
15600
1560
32 XDF
4"
2800
20
25200
2520
3400
24
31000
3100
48 XDF
6"
5600
40
50400
5000
6800
49
62000
6200
Note 1
Gas pressure required at inlet to Balanced Zero Governor 4" W. C. minimum with oil lances retracted to stops. With gas pressure 2 osi higher than air pressure oil lances need not be retracted. Gas pressure must be higher than air pressure for all positive pressure combustion chamber firing. Oil pressure required at inlet to Oil-Air Ratio Regulator 40 to 50 psig.
Note 2
Minimum recommended atomizing air pressure is 20 osi
CAPACITY TABLE - EXCESS AIR FIRING
Catalog
Number
Air Pipe
Size
Gas Operation
Oil Operation
Air Flow
SCFH
1000's BTU/hr. Gas
Atomizing
Air SCFH
Combustion
Air SCFH
Oil Flow GPH
Max.
Min.
Max.
Min.
16 XDF
2"
6300
630
30
700
6300
5
0.5
24 XDF
3"
12600
1260
60
1400
12600
10
1
32 XDF
4"
25200
2520
120
2800
25200
20
2
48 XDF
6"
50400
5040
250
5600
50400
40
4
Note
Capacities are for 16 osi air pressure, 3 osi gas pressure and 20 psig oil pressure delivered to the burner at maximum firing rates. Air flows remain constant at all firing rates. Only fuel flow is varied.
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